GKN Aerospace Delivers Thermoplastic Composite Components for Bell V-280 Valor

June 20, 2019
The Ruddervators and Access Panels are technology demonstrators and are planned for flight testing on the aircraft in 2019.

GKN Aerospace has delivered a pair of thermoplastic composite, induction welded Ruddervators, and two compression-moulded Access Panels manufactured from re-used thermoplastic waste material, to Bell Helicopter, a Textron Inc. (NYSE: TXT) company. Ruddervators are the control surfaces for an aircraft with a V-tail configuration. As partner on Bell’s Team Valor, GKN Aerospace has designed and manufactured the complete thermoset composite V-Tail for the Bell V-280 Valor. The Ruddervators and Access Panels are technology demonstrators and are planned for flight testing on the aircraft in 2019. This will make the V-280 one of the first military aircraft flying with thermoplastic components.

GKN Aerospace is a technology leader in thermoplastic technology with thermoplastic rudders, elevators and fuselage panels flying on a wide range of business jets.

Injection of this technology on a military platform opens opportunities for wider application in the defence market. Thermoplastics offer significant advantages in terms of weight, costs, production time and environmental impact.

The two compression-moulded Access Panels have been manufactured from recycled thermoplastic waste material from the two Ruddervators and have been developed in a Dutch TPC-Cycle research program led by Saxion. GKN Aerospace is a partner in the research program.

In parallel to the demonstrator program, the GKN Aerospace global design team supports Bell with further design optimization of the V-Tail.

John Pritchard CEO GKN Aerospace ASEA says: ’’We are proud to be part of Team Valor and to be selected for the design of the V tail. It is very exciting that our cutting edge thermoplastic technology will be flight tested for the first time on the state-of-the-art V-280 Valor.’’

About GKN Aerospace

GKN Aerospace is the world’s leading multi-technology tier 1 aerospace supplier. As a global company serving the world’s leading aircraft manufacturers, GKN Aerospace develops, builds and supplies an extensive range of advanced aerospace systems, components and technologies– for use in aircraft ranging from helicopters and business jets to the most used single aisle aircraft and the largest passenger planes in the world. Lightweight composites, additive manufacturing, innovative engine systems and smart transparencies help to reduce emissions and weight on the aircraft and enhance passenger comfort. GKN Aerospace is market leading in aerostructures, engine systems, transparencies and wiring systems and operates in 15 countries at 50 manufacturing locations employing approximately 17,000 people.