NTSB Wants FAA to Issue New Engine Oil Guidelines

Dec. 14, 2006
Because successful completion of the existing test protocol for engine/oil combinations may not ensure safe long-term operation, periodic engine inspections are needed to detect potentially hazardous conditions before they affect safety of flight.

The National Transportation Safety Board recommends that the Federal Aviation Administration:

Revise Advisory Circular (AC) 20-24B to include guidance to ensure that each time a new engine/oil combination is introduced, procedures are developed and implemented to inspect, at appropriate intervals, those areas within the engine where testing or in-service experience has indicated porous carbon formation is likely and has the potential to result in hazardous oil system or engine behavior. AC 20-24B should also provide criteria for evaluating the results of these engine inspections to aid operators in determining whether continued operation is safe or whether the engine/oil combination should be discontinued. (A-06-85)

Review the maintenance programs for all engine and oil combinations currently in service, with particular emphasis on the evaluation of airplanes approved for extended-range operation with two engines, to determine that operators have gathered and evaluated sufficient data, including operational experience and engine hardware disassembly inspection findings, to ensure that these combinations are not at risk of producing potentially hazardous porous-coke conditions. If such data do not exist or are insufficient, require operators to implement appropriate measures, including periodic inspections, to collect and evaluate the necessary data until the safety risk associated with the presence of porous coke is either ruled out or properly controlled. (A-06-86)

Coordinate with international regulatory agencies to inform them of the circumstances of the event involving Edelweiss Air flight EDW 565 and to encourage them to develop and adopt comprehensive standards and procedures regarding the introduction of new engine/oil combinations, including the inspection at appropriate intervals of those areas within the engine where testing or in-service experience has indicated porous carbon formation is likely and has the potential to result in a hazardous engine condition. This coordination effort should also ensure that sufficient data, including operational experience and engine hardware disassembly inspection findings, have been gathered and analyzed, with particular emphasis on airplanes approved for extended-range operation with two engines, to support continued operation of engine/oil combinations. (A-06-87)

Download the letter (81 KB pdf).