Exploring Coal-Based Jet Fuel

Can coal-based jet fuel become a reality? Here's a look at the technology and an update on a military research program.

With political and economic forces creating turmoil in the petroleum market, other potential fuel sources are being explored. One is the potential to turn coal into jet fuel for aircraft, explored here. This article originally appeared in our sister publication, Ground Support Worldwide.

University researchers have successfully powered a helicopter jet engine with fuel derived from at least 50 percent bituminous coal, a percentage that could go half again as high.

"We have shown in tests that the mix can go to at least 75 percent coal," explains Harold H. Schobert, professor of fuel science and director of Penn State University's Energy Institute.

The fuel, provisionally named JP900, is produced in one of two processes under investigation by Schobert. Both processes use light cycle oil, a petroleum byproduct, and coal-derived refined chemical oil, a byproduct of the coke industry. The researchers mix those two components and then add hydrogen. When distilled, jet fuel seeps off as a distillate.

Schobert's coal-based fuel provides several advantages over existing military and commercial jet fuel.

"Combustion tests show that JP900 meets or exceeds almost all specification for JP-8 and jet-A," Schobert says. Schobert presented his results at the March meeting of the American Chemical Society in Atlanta.

These tests showed that JP900 has a flash point higher than required for JP-8, a lower viscosity and freezing point, and a higher smoke point. The coal-based fuel is also lower in aromatics compounds such as benzene and toluene, than conventional jet fuels and is almost sulfur free.

From an energy point of view, JP900 produces almost exactly the same BTU as JP-8.

Coal-based fuels could also reduce dependence on imported petroleum for jet fuel purposes by about one-half, a benefit looking all the more attractive now that the price of oil has soared to all-time highs.

A Military Beginning

Schobert's project began originally to develop jet fuel for the next generation of high performance military aircraft that would require thermally stable fuels. The U.S. Air Force Office of Scientific Research is funding this work, with help from the Department of Energy.

"Initially, the goal of this research was to develop a fuel that could also be used as a heat sink on board aircraft, in addition to the obvious role of providing the propulsion energy," Schobert says.

Such a fuel would be useful for the F-22, Joint Strike Fighter and F-35. However, according to Schobert, in the recent past, the Air Force has suggested that the focus be shifted to the development of a "drop in" coal-based replacement for current JP-8.

While the JP900 fuel was created for and funded by the military, it could eventually find its way into the wing tanks of commercial jetliners.

Tailoring this fuel to meet JP-8 specifications basically means that it would also be equivalent to jet-A or jet A-1. Therefore, it could be used, in principle at least, as a replacement for those current commercial fuels.

Schobert says that commercialization depends on two factors. The first is being able to 'qualify' the fuel for use and the second is economics.

"We do not yet have a solid economic evaluation of this fuel," Schobert explains. One of the refiners in the private sector has said it would want to make 50,000 barrels of fuel, equivalent to running 5,000 barrels per day for ten days, to get reliable engineering data on which to base an economic analysis.

That much production is beyond the present scope of the project.

So far, Schobert has produced only 500 gallons of a prototype fuel, and that was shipped to the Air Force Research Laboratory, Wright Patterson Air Force Base, for testing. The results of that work included the successful operation of a T-63 turboshaft engine.

"I can tell you that two major U.S. airlines have expressed some interest in this fuel and I have briefed some fairly high-level managers from one of them," Schobert says. Schobert declined to name the airlines, but says they are national or international carriers.

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